TECH COLUMN

9-6. Semiconductor Manufacturing and Greenhouse Gases

Semiconductor

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9-6. Semiconductor Manufacturing and Greenhouse Gases

While the semiconductor industry is an advanced technology industry, it is also related to greenhouse gas emissions.
The main reasons are
・the gases used in manufacturing processes
・large-scale power consumption.
In semiconductor manufacturing in particular, gases with a stronger warming effect than CO₂, such as PFC gases, are used.
For this reason, decarbonization has now become an important theme in the semiconductor industry as well.

【1】What Are Greenhouse Gases?

Greenhouse gases are gases that have the property of trapping heat in the atmosphere.

Representative examples:

・CO₂ (carbon dioxide)

・CH₄ (methane)

・N₂O (nitrous oxide)

In semiconductor manufacturing, special gases are also an issue in addition to these.

【2】PFC Gases

PFC (perfluorocarbon) gases are used in semiconductor manufacturing.

Applications:

・Plasma etching

・Equipment cleaning

Characteristics:

・Very stable

・Difficult to break down

For this reason, they have a large impact on global warming.

【3】Global Warming Potential (GWP)

The impact of greenhouse gases is evaluated by GWP (Global Warming Potential).

GWP is the magnitude of the warming effect when CO₂ is set to 1.

Examples:

・CO₂ → 1

・PFC → several thousand to over 10,000

In other words, they have a very strong greenhouse effect.

【4】NF3 Gas

NF3 (nitrogen trifluoride) is also used in semiconductor manufacturing.

Application:

・Cleaning CVD equipment

NF3 is a highly efficient gas, but it also has a high global warming potential.

【5】CO₂ from Electricity

Semiconductor factories consume a large amount of electricity.

For this reason, CO₂ emissions from power generation are also a problem.

In particular,

・Leading-edge fabs

・AI semiconductor factories

are seeing increasing power demand.

【6】Gas Emission Reduction Technologies

Gas emission reduction technologies have been introduced at semiconductor factories.

Examples:

・Combustion abatement systems

・Plasma abatement systems

・Exhaust gas treatment equipment

These decompose greenhouse gases.

【7】Developing Alternative Gases

Research into alternative gases is also under way to reduce greenhouse gases.

Examples:

・Low-GWP gases

・New process materials

However,

balancing these with process performance is a challenge.

【8】Corporate Decarbonization Targets

Many semiconductor companies have set decarbonization targets.

Examples:

・Carbon neutrality

・Introducing renewable energy

・Reducing emissions

This is an important theme in ESG management.

【9】Emissions Across the Entire Supply Chain

In the semiconductor industry, emissions across the entire supply chain are also an issue.

Examples:

・Materials manufacturing

・Equipment manufacturing

・Logistics

Companies need to manage their Scope 1, Scope 2, and Scope 3 emissions.

【10】Semiconductors and a Decarbonized Society

Semiconductors also contribute to solving the global warming problem.

Examples:

・EVs (electric vehicles)

・Renewable energy control

・Energy-efficient data centers

In other words, semiconductors are both a cause of global warming and a technology for solving it.

【11】Future Challenges

Future challenges:

・Reducing greenhouse gases

・Improving power efficiency

・Introducing renewable energy

The semiconductor industry needs to balance technological innovation with environmental responsiveness.

【12】Summary

・Greenhouse gases are generated in semiconductor manufacturing

・PFCs and NF3 have high global warming potential

・Power consumption is also related to CO₂ emissions

・Exhaust gas treatment and research into alternative gases are advancing

・Semiconductors also contribute to a decarbonized society

Comprehension Check

1.Why are PFC gases used in semiconductor manufacturing?

2.What does global warming potential (GWP) indicate?

3.What are examples of how the semiconductor industry contributes to a decarbonized society?

 

Column Supervisor: Koji Kakumoto (President, OTIS Co., Ltd.)

After studying abroad and working in planning and development at a trading company, he joined OTIS Co., Ltd. in 2011. While primarily working in the Corporate Planning Department, he has also served concurrently in manufacturing and technical divisions, and since 2018 has served as President, working to drive business growth and strengthen the organization.

 

This article is a general technical explanation intended for educational purposes and does not refer to any specific company, product, or technology.

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